Maintenance

Welcome to Falcon Offshore Engineering Services Training

At Falcon Offshore Engineering Services & Tech, we are your trusted partner for subsea training in various applications and technologies. We offer a wide range of training and certification services in subsea activities, including diving, ROV (Remotely Operated Vehicle) applications, installation, and survey technologies. Our specialized team provides comprehensive learning and development solutions tailored to meet the specific needs of businesses across various subsea sectors.

Comprehensive Repair Solutions

In addition to calibration, we offer extensive repair services for faulty or malfunctioning equipment. Our skilled technicians, in collaboration with professional partners, are trained to diagnose and troubleshoot issues quickly and efficiently. Whether it’s a mechanical problem, electrical failure, or software glitch, we have the expertise to identify the root cause and provide effective repair solutions.

Fast Turnaround Times

We understand that downtime can be costly for businesses. That’s why we prioritize quick turnaround times for our calibration and repair services. Our streamlined processes and efficient workflows minimize the time your equipment is out of operation, delivering fast, reliable service without compromising on quality.

Why Calibration Matters

Calibration is a critical process that involves comparing the measurements of a device or instrument against a known standard. Over time, instruments can drift from their original calibration due to factors such as wear and tear, environmental conditions, or aging components, leading to inaccurate readings and compromised data integrity.

At Falcon, we recognize the importance of calibration across various industries, including manufacturing, engineering, oil and gas, and more. Our skilled technicians have extensive experience calibrating a wide range of measuring equipment, such as pressure recorders, gauges, and temperature sensors. We use state-of-the-art calibration standards and traceable reference equipment to ensure the highest level of accuracy.

Quality Assurance

Quality assurance is at the heart of everything we do. We follow stringent quality control procedures to ensure our calibration and repair services meet the highest industry standards. Our facility is equipped with advanced equipment, and our technicians undergo regular training to stay updated with the latest techniques and best practices. Customer satisfaction is our top priority, and we pride ourselves on building long-term relationships with our clients, providing personalized attention and exceptional service.

Regular Maintenance Services

    • Check fluid levels (oil, hydraulic fluid, coolant, etc.) and top up if necessary.
    • Inspect all critical components for leaks, damage, or signs of wear.
    • Verify proper functioning of safety systems, alarms, and emergency shutdown procedures.
    • Ensure proper functioning of drilling equipment, including drawworks, top drive, mud pumps, and rotary table.
    • Inspect wire ropes, chains, and other lifting equipment for wear and tear.
    • Check the condition of drilling fluids and make necessary adjustments.
    • Grease all fittings as per the manufacturer’s recommendations.
    • Inspect and clean air filters, fuel filters, and oil filters.
    • Check and calibrate instrumentation and control systems.
    • Conduct functional tests of backup power systems and emergency lighting.
    • Perform lubrication and inspection of the rig’s rotating equipment, including bearings and gears.
    • Inspect electrical connections and wiring for signs of wear or corrosion.
    • Verify the condition of rig structures, including derrick, mast, and substructure.
    • Conduct thorough inspections of safety equipment such as fire extinguishers, lifeboats, and personal protective gear.
    • Conduct comprehensive inspections of drilling equipment, including mud pumps, top drive, and BOP (Blowout Preventer) systems.
    • Test and calibrate drilling instrumentation, including weight indicators and torque sensors.
    • Perform non-destructive testing (NDT) of critical components such as welds and high-pressure piping.
    • Inspect and service the rig’s HVAC (Heating, Ventilation, and Air Conditioning) systems.
    • Perform major overhauls of critical equipment components as per the manufacturer’s recommendations.
    • Conduct structural inspections and testing of the rig’s main components for fatigue and corrosion.
    • Test and certify lifting equipment such as cranes and hoists.
    • Review and update maintenance records and documentation.

Regulatory Compliance

      • Ensure the rig complies with all applicable regulations and standards set by regulatory bodies such as the American Bureau of Shipping (ABS), the International Maritime Organization (IMO), and relevant national authorities.
      • Schedule and conduct required inspections and audits by regulatory agencies.

Spare Parts for Annual Replacement

We also offer a comprehensive range of spare parts for annual replacement to ensure your equipment remains in optimal condition:

        • Seals and Gaskets: For pumps, valves, and hydraulic systems.
        • Filters: Oil filters, air filters, and fuel filters for various equipment and systems.
        • Bearings: Replacement bearings for motors, pumps, and rotating equipment.
        • Belts and Chains: For motors and lifting equipment.
        • Valves: Control valves, safety valves, and other types of valves used throughout the rig.
        • Hoses: Hydraulic, pneumatic, and other flexible hoses.
        • Electrical Components: Fuses, circuit breakers, contactors, relays, and more.
        • Pump Parts: Impellers, casings, seals, and other parts for mud pumps.
        • Instrumentation and Control Components: Sensors, transmitters, gauges, and more.
        • Rotating Equipment Parts: Parts for top drive, drawworks, rotary table, and other rotating equipment.
        • Drilling Tools: Drill bits, stabilizers, reamers, and other drilling tools.
        • Sealing Elements: O-rings, packings, and other sealing elements.
        • Safety Equipment: Spare parts for fire and gas detection systems, and emergency shutdown systems.
        • Wear Plates and Liners: For mud tanks and equipment housings.
        • Control System Components: PLC modules, control panels, and more.
        • Gauges and Meters: Pressure gauges, temperature gauges, flow meters, and other instruments.
        • Drilling Fluids: Barite, bentonite, and other additives.
        • Miscellaneous Consumables: Grease, lubricants, cleaning supplies, and other maintenance items.

For more information on our maintenance, repair, and calibration services, please contact us at: